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Modest 10Mhz CW SSTC

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ragnar
Wed Oct 29 2008, 05:37AM Print
ragnar Registered Member #63 Joined: Thu Feb 09 2006, 06:18AM
Location:
Posts: 1425
30/OCT/2008
I've rewound the primary from PVC proper insulated copper, around the secondary supports. It's further away now, which will affect the coupling and the behaviour, but should be a lot safer with less arcing, spitting and popping.
1225289665 63 FT56556 Hfsec3


================================

29/OCT/2008
I've tried to make the coilforms as durable as possible -- with high-frequency coils, just a millimetres movement of one relative to the other can really change the performance, so I'm hoping I can engineer this one better.

Already the primary and secondary have flashed over (unsurprising; both enamelled copper wire), but that happened after first light, at least I was able to determine the resonant frequency first.
1225258620 63 FT0 Gdt1

1225258620 63 FT0 Hfsec1

1225258620 63 FT0 Hfsec2

1225258620 63 FT0 Hfdriver1

1225258620 63 FT0 Hfdriver2

1225258620 63 FT0 Hfdriver3

1225258620 63 FT0 Enamel1

1225258620 63 FT0 Enamel2
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...
Wed Oct 29 2008, 05:53AM
... Registered Member #56 Joined: Thu Feb 09 2006, 05:02AM
Location: Southern Califorina, USA
Posts: 2445
Very awesome design, I especially like the powering the fan through the standoffs and the plug in oscillator board (4046 maybe?)

Is the board you are using at the moment going to be a 'low' power rf source to a high(er) power amp board, or is it just for testing at the moment?

Best of luck improving the isolation between the primary/secondary, I am sure you will figure something incredibly elegant to make it work smile
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Hazmatt_(The Underdog)
Wed Oct 29 2008, 09:08AM
Hazmatt_(The Underdog) Registered Member #135 Joined: Sat Feb 11 2006, 12:06AM
Location: Anywhere is fine
Posts: 1735
I've been trying to get some amps going here so I can basically do the same thing. I want to get a line driver going that has fairly significant power out, the only problem like you're seeing here is that the high SWR ratios and mismatches can cause large breakdowns in unexpected areas.
You'll probably need to get some transparency film between the two coils.
I'm also wondering about your loop area there, what are you using it for?
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ragnar
Wed Oct 29 2008, 02:14PM
ragnar Registered Member #63 Joined: Thu Feb 09 2006, 06:18AM
Location:
Posts: 1425
Peter, thanks for admiring the design quirks -- the separate oscillator board saves me from having to waste components and/or assembly time if I do a revision of the power board; I can just unplug the 4046 and transfer it to another board. My next design needs to allow for variable duty cycles, but for now I might just put a pulse-squisher on the input of the IXDD414.

Matt, it looks like transparency film won't cut it, the RF really loves insulators! I can feel where the enamel has been roughed by corona treatment, and the spot where it arced through on camera.

The trace forms part of the primary circuit, it seemed logical to have it follow the coilform (to complete the bottom turn) rather than cutting straight through underneath.

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Hazmatt_(The Underdog)
Wed Oct 29 2008, 06:26PM
Hazmatt_(The Underdog) Registered Member #135 Joined: Sat Feb 11 2006, 12:06AM
Location: Anywhere is fine
Posts: 1735
I was curious because typically when you see something like that you also find some SMT stuff to make a tank circuit, but I didn't see any of that.
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ragnar
Thu Oct 30 2008, 08:51AM
ragnar Registered Member #63 Joined: Thu Feb 09 2006, 06:18AM
Location:
Posts: 1425
There is provision under the secondary on the PCB for loading capacitors between sig/gnd. You can see if you look carefully at hfsec1.jpg and hfsec2.jpg. The actual tank circuit itself is on the driver PCB; I've omitted the drain capacitor for now -- there's just an LC flywheel network going to where the primary feed terminates at the edge of the board.
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