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Forums
4hv.org :: Forums :: Tesla Coils
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Secondary Winding

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Ken M.
Mon Jun 11 2007, 03:09AM
Ken M. Registered Member #618 Joined: Sat Mar 31 2007, 04:15AM
Location: Us-Great Lakes
Posts: 628
I know what you mean Part Scavenger, My 1.25" coil and my 2" coil were wound buy hand. For now I'm just going to see how well it works with just a threaded rod and 2 chairs, now the agonizing part...waiting for the wire to get here. cry
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LarsE
Mon Jun 11 2007, 04:02AM
LarsE Registered Member #153 Joined: Sun Feb 12 2006, 03:44PM
Location: Sweden
Posts: 31
I constructed a holder for the wire that i can use in a cnc lathe.
Much easier than do it by hand. cheesey
1181534412 153 FT26687 Coilwinding

]1181534412_153_FT26687_coilwinding1.wmv[/file]
]1181534412_153_FT26687_coilwinding2.wmv[/file]
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Shaun
Thu Jun 14 2007, 05:39PM
Shaun Registered Member #690 Joined: Tue May 08 2007, 03:47AM
Location: New Jersey, USA
Posts: 616
It depends, winding a regular SGTC secondary with ~24 gauge wire is easy, I did my 4" by 20" one in like an hour and a half. The problem is those low frequency secondaries for solid state coils, there its just a pain in the ass to see if the wire overlaps because the wire itself is hair thin. My 2000 turn DRSSTC secondary took life 5 hours.

The setup I use is very simple. I just put a metal rod through my spool, with two mid-size NIB magnets on each end. One is anchored to the metal support of my shelves, the other is stuck to and old computer power supply, so the spool can spin freely. For tension, I let the spool brush against the shelf it sits on by lowering the magnets slightly.

This would be better explained by a pic, but I don't have one right now.
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thedatastream
Thu Jun 14 2007, 07:51PM
thedatastream Registered Member #505 Joined: Sun Nov 19 2006, 06:42PM
Location: Yorkshire!
Posts: 329
I really like the idea of using a microwave oven turntable motor for turning the coil. Presumably you can vary the speed by using a variac? Can you make it stall by holding the spindle?

This is a very well timed thread as I need to wind the secondary for my DRSSTC.
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