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4hv.org :: Forums :: High Voltage
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Flyback problems

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Munkey
Sat Mar 17 2007, 11:39AM Print
Munkey Registered Member #588 Joined: Sat Mar 17 2007, 11:06AM
Location: UK
Posts: 93
hi,
I am a big noob at HV anyway, I have constructed a isolated drive flyback driver using the 555 timer and some MOSFETS. The flyback is being power from a 24V and gives 2mm tiny sparks, but when the power to the 555 is turned off the flyback keeps oscillating at its own frequancy giving bigger 7/10mm sparks, there are no capacitors that could be powering the 555. Or any that could cause a L/C oscillator or tank circuit.
Also it keeps on blowing my 555 timers and MOSFETS
Any ideas why?
Thanks.
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Dr. Dark Current
Sat Mar 17 2007, 12:55PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Bacon wrote ...

hi,
I am a big noob at HV anyway, I have constructed a isolated drive flyback driver using the 555 timer and some MOSFETS. The flyback is being power from a 24V and gives 2mm tiny sparks, but when the power to the 555 is turned off the flyback keeps oscillating at its own frequancy giving bigger 7/10mm sparks, there are no capacitors that could be powering the 555. Or any that could cause a L/C oscillator or tank circuit.
Also it keeps on blowing my 555 timers and MOSFETS
Any ideas why?
Thanks.
What I can think of now: how many primary turns do you have? (you should have about 10-15 turns for this supply voltage). Is the flyback's core gapped? Are you powering the 555 from a voltage regulator ("7812")? Is the supply of the 555 well filtered with capacitors? What frequency are you using? (should be around 20Khz) What mosfet are you using? (should have at least 200V rating and on-resistance no higher than about 0.5Ohms (these are just guesses)). And finally, have you tried reversing primary polarity (if you have dc flyback)?
I know these are a lot of things but if any of those is wrong it can decrease performance.
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Munkey
Sat Mar 17 2007, 01:35PM
Munkey Registered Member #588 Joined: Sat Mar 17 2007, 11:06AM
Location: UK
Posts: 93
I have 2 turns on the outside ring bit of the flyback (Im using the morden kind with about a million pins on the bottom)

Sorry but I dont know what you mean by: "Is the flyback's core gapped"

I am providing the 555 with a unregulated 12-13VDC supply which is smoothed with a 2200uF cap.

I dont know what frequency I am using, I dont have a oscilloscope or any freqency measuring equipment.

The MOSFETS I am using are IRF630, they are behaving very weird, sometimes when there is no voltage on the gate it still conducts.

Im not sure if I have a DC flyback but when I reverse the connections on the primary it makes no difference...
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Dr. Dark Current
Sat Mar 17 2007, 02:01PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Bacon wrote ...

I have 2 turns on the outside ring bit of the flyback (Im using the morden kind with about a million pins on the bottom)
Put there some more turns (start with about 15 and then decrease). Have you correctly identified the ground pin on the flyback's base?
Bacon wrote ...

Sorry but I dont know what you mean by: "Is the flyback's core gapped"
This means there is an intentional gap in the core to store energy. If you didn't dismantle your flyback then the core is for sure gapped.
Bacon wrote ...

The MOSFETS I am using are IRF630, they are behaving very weird, sometimes when there is no voltage on the gate it still conducts.
This is normal, since the gate is like a capacitor (it charges up and stays charged).

I have drawn a schematic for you, hope it helps:

1174140014 152 FT22132 555 Flyback
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Zum Beispiel
Sat Mar 17 2007, 02:03PM
Zum Beispiel Registered Member #514 Joined: Sun Feb 11 2007, 12:27AM
Location: Somewhere in Pirkanmaa, Finland
Posts: 295
There are lots of online calculators for 555s...

Two turns on the core is too little, try winding some more and see if that helps.

I really think you should buy a cheap multimeter with frequency & duty cycle measuring capability. You can get cheap ones for around 20€/$. A (good) multimeter is probably the second best thing to having a scope. If you for some reason can't get one, you can take a small speaker and use it to "probe" the output. The tone will give you a rough idea of the frequency (atleast if its less than 20kHz.)

A mosfets gate is basically a (small) capacitor, so if you don't connect it to anything it may still pick up charge and make it conduct.

Really, if you are a complete noob at electronics, I might suggest you build the single 3055 flyback driver. it has only three parts, and it should give you some semi-nice sparks. There are lots of schematics on the net for it, just google "single transistor flyback driver" or something like that.

I hope this helps you.
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Munkey
Sat Mar 17 2007, 02:34PM
Munkey Registered Member #588 Joined: Sat Mar 17 2007, 11:06AM
Location: UK
Posts: 93
Thanks for the circuits. I have just found out that I have blown my third 555 timer so ill buy a new one, then make the 555 and 2N3055 flyback driver circuits.

jmartis: In your circuit on the HV secondary there is a earth symbol, where is that ment to go, earth earth or household earth?

Zb: Ive found a calculator and it is giving out about 3khz oops a bit to low...
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Dr. Dark Current
Sat Mar 17 2007, 02:41PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Bacon wrote ...

Thanks for the circuits. I have just found out that I have blown my third 555 timer so ill buy a new one, then make the 555 and 2N3055 flyback driver circuits.

jmartis: In your circuit on the HV secondary there is a earth symbol, where is that ment to go, earth earth or household earth?
mains earth (or if you call it household)
May I ask you one question which I'm not sure about, where you wound your primary? Is it on the exposed ferrite core (the black rectangular thing that is coming from the flyback) or around the plastic flyback case??
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Munkey
Sat Mar 17 2007, 03:10PM
Munkey Registered Member #588 Joined: Sat Mar 17 2007, 11:06AM
Location: UK
Posts: 93
Ah, rignt.

I have just finished winding my primary of 14 turns so I am going to put a link to a picture here: Link2
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Dr. Dark Current
Sat Mar 17 2007, 03:11PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Bacon wrote ...

Ah, rignt.

I have just finished winding my primary of 14 turns so I am going to put a link to a picture here: Link2
That looks OK.
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Munkey
Sat Mar 17 2007, 05:05PM
Munkey Registered Member #588 Joined: Sat Mar 17 2007, 11:06AM
Location: UK
Posts: 93
I have made the 555 timer circuit with the IRF630 mosfet and... Nothing, the distance I was trying to spark across was about 2mm. The supply voltage was 15 at 2A.
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