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4hv.org :: Forums :: General Science and Electronics
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Arc polarity for fusing wire?

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klugesmith
Sun Jan 21 2018, 05:27PM
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1714
It turns out that Forming Gas with <= 5.7% H2 is nonflammable in the regulatory sense.
Cylinders and regulators (the other kind) use CGA 580 fittings, same as compressed nitrogen or argon.

Ref: Link2 (ignore the mistakes) and this MSDS by Praxair:
1516555336 2099 FT181207 Fg Msds
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klugesmith
Sun Mar 11 2018, 07:58AM
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1714
Here's a picture of the shielding-gas cup I made for wire balling. The general setup is about the same as the unshielded apparatus that I showed earlier in this thread.
1520754934 2099 FT181207 Dscn0137
Argon is flowing at a few cm per second -- any more than that, it carries away heat & it takes a lot more current to melt the wire end. I was surprised to see a cathode glow coating the last couple mm of upper electrode, at atmospheric pressure. I think there's a bit of it on the tip of the screw in today's picture.
1520754934 2099 FT181207 Dscn0140

The photo shoot brought evidence that argon ionizes more easily than air. Variac was just high enough to start the arc (electrical measurements will follow sooner or later). Soon after an unplanned stoppage of the gas flow, the arc got skinny and orangey and then went out. It came back by itself when gas flow was restored. Macro photos to follow sooner or later.

Here, on the same station, is a fancy projector lamp I picked up at the flea market this morning. No diode, and variac at 100%. I think it's what they call a xenon short-arc lamp. Don't know which terminal is the cathode, or whether they are normally energized with AC. I guess normal current is on the order of 1 ampere.
1520754934 2099 FT181207 Dscn0131
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AndreiRS
Sun Mar 11 2018, 03:43PM
AndreiRS Registered Member #62109 Joined: Sun Jan 28 2018, 10:00PM
Location: Porto Alegre
Posts: 56
I don't like these lamps, the big ones hold some 400PSI inside even when cold. It is a bomb.
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Blackcurrant
Sun Mar 11 2018, 04:28PM
Blackcurrant Registered Member #2989 Joined: Sun Jul 11 2010, 12:01AM
Location: UK
Posts: 94
Good to see plenty of experimentation and results.

The arc lamp needs to be really clean! think manufacturers recommend methanol to remove any oils etc also it could be putting out a lot of UV light.
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