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4hv.org :: Forums :: General Science and Electronics
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Mini ZVS Induction Heater

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currentkills91
Tue Sept 04 2012, 07:03AM Print
currentkills91 Registered Member #3831 Joined: Thu Apr 14 2011, 02:54PM
Location:
Posts: 265
Hey everybody, I was sitting at my desk, and decided I would rebuild my old mini ZVS charger. As I was building it I decided to turn directions, and see if I could make a mini induction heater.

Here is what I got:



The problem was a solder joint for the work coil had melted. Messing around with it though I blew the FETs, so I'll have to get some better ones and try again.
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Gabriel35
Tue Sept 04 2012, 12:00PM
Gabriel35 Registered Member #2310 Joined: Wed Aug 19 2009, 08:04PM
Location: Santa Catarina - Brazil
Posts: 169
Interesting, very small version!
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currentkills91
Tue Sept 04 2012, 01:34PM
currentkills91 Registered Member #3831 Joined: Thu Apr 14 2011, 02:54PM
Location:
Posts: 265
Is there a way to guess how much power is being transferred to the workpiece? I don't have an amp meter right now so I can't measure current draw or anything like that.
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Gabriel35
Tue Sept 04 2012, 02:57PM
Gabriel35 Registered Member #2310 Joined: Wed Aug 19 2009, 08:04PM
Location: Santa Catarina - Brazil
Posts: 169
I don't think so...
The only way I imagine, is getting a Multimeter, and measuring the voltage and current that the circuit is drawing, but remember, always when you turn the circuit on, that it enters in ressonance, the voltage sags considerably, so always measure the voltage with load on the workcoil.

Than you'll still have to calculate the efficiency of the heater, to know how much power is being tranfered to the workpiece.
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Ben Solon
Tue Sept 04 2012, 06:47PM
Ben Solon Registered Member #3900 Joined: Thu May 19 2011, 08:28PM
Location:
Posts: 600
currentkills91 wrote ...

Is there a way to guess how much power is being transferred to the workpiece? I don't have an amp meter right now so I can't measure current draw or anything like that.

Q = (m)(c)(Tf-Ti)

where:
m=mass
c=specific heat of metal
Tf-Ti= change in temp in C

w=J/s

where:
w=work in watts
J=joules
s=time in seconds


here are the
specific heats of various metals

that gives you the power being applied to the workpiece. then you can calculate effeciency using power input over power output.
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currentkills91
Tue Sept 04 2012, 08:42PM
currentkills91 Registered Member #3831 Joined: Thu Apr 14 2011, 02:54PM
Location:
Posts: 265
Thanks Ben :)
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Dr. ISOTOP
Tue Sept 04 2012, 09:17PM
Dr. ISOTOP Registered Member #2919 Joined: Fri Jun 11 2010, 06:30PM
Location: Cambridge, MA
Posts: 652
Keep in mind a significant amount of the input power is going to be reactive, and therefore not actually dissipated in the circuit.
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Microwatt
Mon Sept 10 2012, 02:48AM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
zvs is the worst to drive a induction coil. they pop mosfets everytime!
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m4ge123
Mon Sept 10 2012, 04:39AM
m4ge123 Registered Member #4118 Joined: Mon Oct 03 2011, 04:50PM
Location: MD
Posts: 140
Microwatt wrote ...

zvs is the worst to drive a induction coil. they pop mosfets everytime!
Not if you do it right.
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Microwatt
Mon Sept 10 2012, 11:11PM
Microwatt Registered Member #3282 Joined: Wed Oct 06 2010, 05:01PM
Location:
Posts: 224
then do it right!
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