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4hv.org :: Forums :: High Voltage
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Dr. Kilovolt's super simple, self-oscillating MOSFET halfbridge flyback driver

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Dr. Dark Current
Fri May 08 2009, 02:36PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Note that this circuit is not thoroughly tested, any ideas for improvement or succesful replications are welcome smile

I was messing with the self-oscillating circuit from the CFL and thinking ways to improve it to be efficient enough to drive flybacks. Among my ideas was a circuit which provided a voltage output for the bases rather than current, and I thought, MOSFETs are voltage driven so why not try it?

And it worked! After some tuning it works nearly as efficiently as any other halfbridge (drawing 3" hot arcs and the little FETs remaining at room temp for short runs), requiring only very few components. Apart from the start-up circuit and the essential components, there are only 2 other components - a little transformer and a resistor.

Note that it sometimes gets messed up with secondary open circuit, I think that is when the circuit happens to oscillate near the transformer's resonant frequency, sometimes I noticed it even tries to tune into resonance (and I have no explanation for that), which is of course destructive for both the transformer and the bridge. Other times it runs perfectly fine with open output.

However, if you don't let the output go open circuit such as when powering a Jacob's ladder, it works beautifully.


How does it work? It is based on the fact that the GDT saturates sooner than the main transformer, switching off one of the FETs, at which point the primary voltage "free-wheels" to the other polarity and the other FET is switched on. The saturation volt-seconds for the GDT is the main factor in determining the running frequency.

I think it could as well be used for super-simple SMPS's (without regulation)


Forgot to clarify, the GDT is wound on a ferrite ring.
1241792996 152 FT0 Bridge
(I hope the phasing is right)



Edit: my GDT has a cross-section of around 50mm^2 if that helps anyone. Maybe a little bigger could be better, or add a turn or two on a small core to bring the frequency down.



Edit2: It seems to work even without the resistor between the feedback and GDT. It is though not recommended to let the output go open circuit smile

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Tetrafluoroethane
Sun Jun 07 2009, 01:47PM
Tetrafluoroethane Registered Member #127 Joined: Fri Feb 10 2006, 03:36PM
Location: Cincinnati, OH - USA
Posts: 44
That is quite elegant. What is the breakdown voltage of your DIAC? And what are the specs of the FETs you are using? And the caps between the transformer primary and supply? I was thinking of trying to replicate this so if this information should somehow be obvious, let me know and I will do some searching on other designs. Thanks a bunch!
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Dr. Dark Current
Sun Jun 07 2009, 02:06PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Hi, the breakdown voltage does not matter much, but should be above some 25V.

The caps are standard PSU electrolytics, like from a PC PSU, something like 220-680uF on 200 volts.

Use FETs you would use for any other half-bridge, IRF740's work well up to moderate powers (~200-300W), or IRFP460 for higher powers.

I have improved the design since - I've replaced the 12ohm resistor with a little inductor, mine consists of 15 turns of 1mm dia wire on a 15mm form, air core. But it should work with the resistor too, it just wastes power a bit.


I suggest to put some lightbulb in series with the mains while testing, so you don't explode your FETs on first turn-on :)



P.S. Thanks for interest smile

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Proud Mary
Sun Jun 07 2009, 06:05PM
Proud Mary Registered Member #543 Joined: Tue Feb 20 2007, 04:26PM
Location: UK
Posts: 4992
What is fo, son?
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Dr. Dark Current
Sun Jun 07 2009, 06:44PM
Dr. Dark Current Registered Member #152 Joined: Sun Feb 12 2006, 03:36PM
Location: Czech Rep.
Posts: 3384
Harry wrote ...

What is fo, son?
You mean running frequency? As i said in my first post, it is determined by the saturation of the GDT core, how many volt-seconds it can take. To lower the frequency, add turns on GDT, similarly to raise the frequency, remove turns.

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Terry Fritz
Fri Jul 03 2009, 01:30AM
Terry Fritz Registered Member #393 Joined: Tue Apr 18 2006, 12:30AM
Location:
Posts: 297
Your circuit is more advanced. But I am happy to see the DF-DRSSTC stuff being used now :)

Link2

CTs directly driving the gates is cool!!!

Terry
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