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Completed Plasma Speaker / Tweeter Go to page
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| Richard |
Wed Mar 19 2008, 07:38PM |
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Registered Member #1211 Joined: Fri Jan 04 2008, 05:20AM Location: England - UK Posts: 19
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Finally finished building this driver board to power a flyback, with custom made discharge reflector :)
You can see it in action, together with the prototype design & video HERE

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| EDY19 |
Wed Mar 19 2008, 07:43PM |
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Registered Member #105 Joined: Thu Feb 09 2006, 02:54PM Location: Posts: 408
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That is a very nice project for such a new member! Keep it up! I recently finished my VTTC plasma tweeter, and the sound quality is great, however i used a digital camera video recorder, so the sound is awful in the recording! In real life, it really does sound quite fantastic Nice clean work, too  |
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| northern_lightning |
Wed Mar 19 2008, 08:18PM |
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Registered Member #1348 Joined: Sat Feb 23 2008, 07:48PM Location: Michigan's Upper Peninsula Posts: 22
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sounds and looks awesome!! |
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| Ken M. |
Wed Mar 19 2008, 08:33PM |
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Registered Member #618 Joined: Fri Mar 30 2007, 11:15PM Location: Us-Great Lakes Posts: 628
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Indeed Nice work. |
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| Mates |
Thu Mar 20 2008, 01:45AM |
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Registered Member #1025 Joined: Sun Sep 23 2007, 02:53PM Location: Czech Rep. Posts: 566
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Richard, this one of the best playing plasma devices I've ever seen! Great work!
I'm pretty surprise you can get that sound from a fly-back. I have a pile of questions if I may...
Is this a regular modern type TV or PC monitor fly-back?
What freq. do you operate it?
And (I'm almost afraid to ask) what about sharing the whole schematics with us?
Thanks, Mates |
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| Experimentonomen |
Thu Mar 20 2008, 05:21AM |
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Registered Member #941 Joined: Sun Aug 05 2007, 05:09AM Location: in a swedish junk pile Posts: 431
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I agree, i saw this vid this morning and finding you as a member here was a total suprise.
Im planning to build one as well with one of these, a TL494/SG3525 and some fets:
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| Richard |
Thu Mar 20 2008, 05:28AM |
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Registered Member #1211 Joined: Fri Jan 04 2008, 05:20AM Location: England - UK Posts: 19
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Thanks for the positive comments, it's good to know I'm going in the right direction ! The next logical next step has to be a stereo version. Should be a fun challenge :)
Decided to keep away from using dance/electronic/synth music to demo it, as this can hide a multitude of failings in the sound reproduction (distortion & poor frequency response etc). Perhaps some strong female vocals or classical piece ? - might make for some interesting listening.
@ Mates - There's nothing special about the design, but I did pay special attention to the decoupling of each stage, to prevent unwanted oscillations & noise. The PCB design took the longest - the reflector was made of scrap.
You don't want a thick, long, white-hot arc. This will look impresive, but brings lots of problems. Excessive power consumption, overheating windings, electrode damage, instabillity and RF noise.
The small DC flyback, is from a colour portable TV - the operating frequency is 110Khz
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| GeordieBoy |
Thu Mar 20 2008, 07:03AM |
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Registered Member #1232 Joined: Wed Jan 16 2008, 04:53PM Location: Doon tha Toon! Posts: 841
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Hi Richard,
Great project and a very nicely built prototype too.
Although I personally like the dance track version better!

...somehow a little distortion doesn't matter there and it's cool watching the modulation on the scope
The best vocal track I found to play through my singing tesla coil was "Sailboat" by Katie Mellua. It has a very clear and sharp vocal line which is quite dynamic too. Or anything with acoustic piano will show up the distortion if you are wanting material for a harsh test.
I used Rapture by Iio originally, but there's a lof of corona hiss in my demo at 250kHz.

-Richie, (Newcastle UK) |
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| Dr. Dark Current |
Thu Mar 20 2008, 07:26AM |
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Registered Member #152 Joined: Sun Feb 12 2006, 09:36AM Location: Czech Rep. Posts: 3038
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omg HFsstc-freak, where did you get that monster flyback?
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| Dr. 2N3055 |
Thu Mar 20 2008, 07:38AM |
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Registered Member #952 Joined: Mon Aug 13 2007, 06:07AM Location: Finland Posts: 361
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Yea, and the picture is a monster too. I thought the max picture width was 400, not 1400. |
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| Steve Conner |
Thu Mar 20 2008, 08:12AM |
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Joined: Fri Feb 03 2006, 04:52AM Location: Glasgow, Scotland Posts: 6156
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It's 400 now  |
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| Experimentonomen |
Thu Mar 20 2008, 09:16AM |
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Registered Member #941 Joined: Sun Aug 05 2007, 05:09AM Location: in a swedish junk pile Posts: 431
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I got it off ebay, just like 7 modern ones, 7 identical ones. |
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| Richard |
Thu Mar 20 2008, 09:49AM |
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Registered Member #1211 Joined: Fri Jan 04 2008, 05:20AM Location: England - UK Posts: 19
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Great looking flyback that !!! - I wish I could get my hands on one.
We have a problem here in the UK now, in that all domestic electrical waste (TV's microwaves & anything remotley useful to us), goes for recycling. At one time you could buy the odd TV/VCR for parts, from your local tip, but not anymore. It's all piled up & shipped away somewhere. Really frustrating when you see an old Philips G8 TV, that you know has a really good 30KV AC flyback in it...
Still, such is 'progress'
Thanks 4 the suggestion of Katie Melua - have to agree though Richie, a fast track IS more entertaining :) I'll connect up the RGB LED sequencer later & try to post another video later today.
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| Uzzors2k |
Thu Mar 20 2008, 12:50PM |
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Registered Member #95 Joined: Thu Feb 09 2006, 10:57AM Location: Asker, Norway Posts: 1298
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Crystal clear sound! Did you use frequency or pulse-width modulation? |
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| bob golding |
Thu Mar 20 2008, 06:10PM |
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Registered Member #1084 Joined: Mon Oct 29 2007, 03:58PM Location: Posts: 28
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hi richard, yes the new WEE regs are a pain. i got about 80 microwaves and dismantled them before the new regs came in. didnt have enough room to do all the tv,s as well:-)) one way of getting useful parts is the freecycle network. if you join your local group and ask for old tv,s and microwaves you will get them,and they are free. nice project,been on my list for while but havent got around to it yet.
bob |
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| Richard |
Fri Mar 21 2008, 01:21PM |
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Registered Member #1211 Joined: Fri Jan 04 2008, 05:20AM Location: England - UK Posts: 19
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Many thanks for the info on the freecycle network - nearest is Birmingham - just too far to make it worth while :(
Got another video uploaded HERE with the RGB LED backlighting/sequencer working.
Now considering trying to wind my own transformer to try & improve the top end frequency response. It falls off at 12Khz on the scope - commercial ion plasma tweeters can acheive 50+kHz
@Uzzors : I'm using FM modulation in the videos shown, but the board can be configured for PWM as well.
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| Experimentonomen |
Fri Mar 21 2008, 03:27PM |
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Registered Member #941 Joined: Sun Aug 05 2007, 05:09AM Location: in a swedish junk pile Posts: 431
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That is due to the system beeing aircored and oscillating at several MHz. Ferrite cores are limited to around 100KHz. |
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| Richard |
Fri Mar 21 2008, 04:36PM |
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Registered Member #1211 Joined: Fri Jan 04 2008, 05:20AM Location: England - UK Posts: 19
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Absolutley ! - I've found above 115kz (with the ferrite material flybacks use), the output drops suddenly. The commercial units all use RF air-cored transformers and sizeable horns, to acheive a decent volume.
Perhaps an electrode-based disharge with an air-cored transformer might be the way forward ?
The large modulated TC's I've seen, do perform OK, but seem to produce a great deal of corona noise....
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| GeordieBoy |
Tue Mar 25 2008, 08:31AM |
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Registered Member #1232 Joined: Wed Jan 16 2008, 04:53PM Location: Doon tha Toon! Posts: 841
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> Got another video uploaded HERE with the RGB LED backlighting/sequencer working.
Wicked - Nice one! Haven't heard that tune in a while either! Sarah Cracknall is a babe
-Richie, |
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| Dr. Dark Current |
Tue Mar 25 2008, 04:48PM |
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Registered Member #152 Joined: Sun Feb 12 2006, 09:36AM Location: Czech Rep. Posts: 3038
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Richard wrote ...
@Uzzors : I'm using FM modulation in the videos shown, but the board can be configured for PWM as well.
Ok, so how is it done? Do you feed your input signal to the frequency timing resistor pin of the IC or where?
Oh, and one more question, is it push-pull or bridge drive?
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| lpfthings |
Sat Apr 12 2008, 08:08AM |
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Registered Member #1361 Joined: Thu Feb 28 2008, 04:57AM Location: Cairns, Australia Posts: 305
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Hey as some of your comments in the vid suggest, do you have a kit for sale? I'm mainly looking for a PCB. Nice work, pretty clear sound too, especially the highs! |
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| Dr. SSTC |
Tue Jun 17 2008, 01:58AM |
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Registered Member #1407 Joined: Fri Mar 21 2008, 02:09AM Location: Posts: 222
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richard we just want the schematics so if you wouldnt mind just giving them to us |
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| Reaching |
Tue Jun 17 2008, 12:06PM |
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Registered Member #76 Joined: Thu Feb 09 2006, 04:04AM Location: Hemer, Germany Posts: 454
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jovica93 wrote ...
richard we just want the schematics so if you wouldnt mind just giving them to us
lol. if you want something, just as a shematic, this way to ask is one of them who will never lead to success..
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| Dr. SSTC |
Tue Jun 17 2008, 09:11PM |
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Registered Member #1407 Joined: Fri Mar 21 2008, 02:09AM Location: Posts: 222
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well i dont know how to ask if i made something good i would share it with youse |
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| teslacoolguy |
Tue Jun 17 2008, 09:35PM |
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Registered Member #1107 Joined: Thu Nov 08 2007, 04:09PM Location: Posts: 792
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If i were to ask for the schemattics i would say,"Hi. Would you mind sharing the schemattics with us because that is one of the coolest things i have seen in a long time." Be polite to people so other prople can be polite to you. |
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| FastMHz |
Wed Jun 18 2008, 04:19PM |
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Registered Member #179 Joined: Wed Feb 15 2006, 08:08PM Location: Hagerstown, Maryland - Close to Prime Outlets Posts: 287
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This is quite impressive!! Awesome  |
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| ... |
Wed Jun 18 2008, 05:59PM |
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Registered Member #56 Joined: Wed Feb 08 2006, 11:02PM Location: Southern Califorina, USA Posts: 2339
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Richard wrote ...
Absolutley ! - I've found above 115kz (with the ferrite material flybacks use), the output drops suddenly. The commercial units all use RF air-cored transformers and sizeable horns, to acheive a decent volume.
Perhaps an electrode-based disharge with an air-cored transformer might be the way forward ?
The large modulated TC's I've seen, do perform OK, but seem to produce a great deal of corona noise....
the next step up this would be some type of air cored transformer (generally a Tesla coil running in quasi class E) running at 4+MHz At this point the arc becomes silent and very high frequencies can be produced
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| Dr. SSTC |
Fri Jun 20 2008, 05:18PM |
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Registered Member #1407 Joined: Fri Mar 21 2008, 02:09AM Location: Posts: 222
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wasnt the whole point of this to make a singing arc not a singing airdischarge |
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| Dr. SSTC |
Fri Jun 20 2008, 05:18PM |
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Registered Member #1407 Joined: Fri Mar 21 2008, 02:09AM Location: Posts: 222
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...
wasnt the whole point of this to make a singing arc not a singing airdischarge |
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| teslacoolguy |
Fri Jun 20 2008, 11:35PM |
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Registered Member #1107 Joined: Thu Nov 08 2007, 04:09PM Location: Posts: 792
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It is and it still will be. All they are saying is instead using a flyback transformer and have it arc from it's hv lead to it's ground lead you would have a air cored transformer arcing from it's top lead to it's bottom lead kind of like i bipolar coil. |
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