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Watering-can rose repair

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klugesmith
Sat Sept 17 2016, 02:24AM
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1714
We have a favorite old galvanized watering can, styled like this:
1474077557 2099 FT0 Wcan
The "rose" (round part with many nozzles) had rusted to the point where duct tape no longer prevented water from streaming through a hole in the back. I've been unable to find a replacement rose with matching screw threads.

The repair started with unscrewing the brass nozzle plate, wire brushing the tapered steel part, and soaking it in vinegar to remove rust. After more wire brushing, the offending hole was _much_ bigger and the smaller holes were more numerous.
1474078039 2099 FT0 Dscn9903

Planning to use 5-minute epoxy on the inside, I covered the outside of cone with wide clear tape, and the outside of threaded area with electrical tape.
1474078267 2099 FT0 Dscn9910

Here's what it looked like after the first coat of epoxy had cured. An embedded piece of paper spans the large hole. The resin was spread around and smoothed with a fingertip, which became smelly. smile
1474078378 2099 FT0 Dscn9914
The white paper in last photo is a template for fibrous reïnforcement in step two.
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klugesmith
Fri Sept 23 2016, 06:46PM
klugesmith Registered Member #2099 Joined: Wed Apr 29 2009, 12:22AM
Location: Los Altos, California
Posts: 1714
For the first time in a while, I have finished a project.
Here the cone and large cylinder are ready for non-woven reinforcement, in more 5-minute epoxy.
1474655891 2099 FT177873 Dscn9937
The threaded section was kept round by going into a machined brass drain fitting with a thin foam plastic spacer.
1474655962 2099 FT177873 Dscn9939

After sanding down stray fibers, I applied a coat of gray filled epoxy (Devcon Plastic Steel, much like JB-Weld). Unfortunately it's so opaque that we can no longer see all the holes through the steel by back-lighting. Here the repaired cone, and brass nozzle plate, are back in service.
1474656003 2099 FT177873 Dscn9975

Those threads rolled into sheet metal looked familiar for a good reason.
1474656054 2099 FT177873 Dscn9978
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Dr. H.
Sat Sept 24 2016, 10:51AM
Dr. H. Registered Member #931 Joined: Mon Jul 30 2007, 05:25PM
Location: Bulgaria
Posts: 486
Ahahahah love the last picture - dare try stealing my watering can :D

Nice project Klugesmith. Love sheet metal work :)

Best Regards
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Conundrum
Fri Sept 30 2016, 06:27AM
Conundrum Registered Member #96 Joined: Thu Feb 09 2006, 05:37PM
Location: CI, Earth
Posts: 4059
Nice work! smile Might send you some random stuff to fix some time.
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